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Structural Design & Prototyping

We use industry knowledge and the latest technology to give your product the innovative quality packaging it deserves.​

Structural Design

When it comes to structural design and prototyping for innovative packaging solutions, there are several crucial factors to consider before designing a box:

  1. Product Characteristics:

    • Shape and dimensions of the product

    • Weight of the product

    • Level of protection required against blemishes and damage

  2. Box Purpose:

    • Transportation and distribution requirements

    • Long-term storage needs

    • Retail display considerations to complement and enhance product impact

    • Display orientation (horizontal, vertical, stacked, or singular)

  3. Product Usage:

    • Ease of packing the product at the factory

    • Convenience for consumers when unpacking the product

These factors play a vital role in determining the optimal box design, paperboard stock selection, and material weights to create the most appropriate packaging solution for your product.

At Asia Print Packaging, we meticulously evaluate each of these elements during our structural design process. Our experienced team analyzes your product's unique requirements, ensuring that the final packaging design not only looks visually appealing but also functions optimally, providing the necessary protection, convenience, and presentation.

By carefully considering these factors, we can recommend the ideal box structure, materials, and design elements that best suit your packaging needs. Contact us today to discuss your project requirements and explore how our structural design and prototyping services can elevate your packaging to new heights.

white box ofa


At Asia Print Packaging, we prioritize prototyping to ensure your packaging solution meets the highest standards of quality and functionality. For every project, our team meticulously evaluates packaging specifications and technical requirements, identifying potential design flaws or production challenges.

We offer expert advice and discuss alternative options to maximize quality, reduce costs, and streamline the manufacturing process. Regardless of the carton or box's complexity, we provide custom prototype samples for your inspection and testing before committing to a cutting die and mass production.

Our attention to detail is unparalleled. We examine every aspect of the packaging design, including closures, folds, glue tabs, inserts, window patches, die-cuts, and other intricate details. Our goal is to identify and address any potential issues proactively, ensuring seamless production and optimizing the packaging for its intended purpose.

We can work with various file formats, including CAD files, vector images, or even physical packaging mock-ups or samples. Our team's expertise in structural design and prototyping allows us to translate your ideas into functional, visually appealing packaging solutions.

By leveraging our comprehensive structural design and prototyping services, you can rest assured that your packaging will not only meet your specifications but also exceed your expectations in terms of quality, cost-effectiveness, and production efficiency.

Why Prototype?​

  • It facilitates productive discussions and informed decision-making by providing a tangible representation of the proposed design.

  • It accelerates the packaging development process by identifying and addressing potential issues early on, minimizing delays and rework.

  • It helps circumvent design flaws and manufacturing challenges that could otherwise lead to costly time and resource expenditures.

  • Prototyping is an invaluable step in our structural design process for innovative packaging solutions. Investing time in thorough prototyping is well worth the effort, ensuring your packaging meets the highest standards of functionality, aesthetics, and cost-effectiveness.

      Do it right the first time.

We are happy to answer your questions and assist you with your project.​

Prototype design box
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